Borgwarner
0B5141030E BorgWarner Dual Clutch Kit – DL501 S-Tronic 7-Speed
0B5141030E BorgWarner Dual Clutch Kit – DL501 S-Tronic 7-Speed
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New BorgWarner Dual Clutch Kit DL501 S-Tronic 7-Speed – 0B5141030E
Original BorgWarner – Made in Germany – Dual Wet Clutch Kit for 7-Speed DL501 (0B5) S-Tronic Transmission
OEM Part Numbers
0B5141030E • 0B5 141 030 E • 202154
0B5141030 • 0B5141030A • 0B5141030B • 0B5141030C • 0B5141030D
Technical Specifications
Product Description
This is a genuine brand-new BorgWarner dual clutch replacement kit with part number 0B5141030E (BorgWarner reference 202154) for the 7-speed S-Tronic DL501 (0B5) automatic transmission. The DL501 uses a wet dual-clutch design, where two independent clutch packs (K1 and K2) alternate to deliver fast, smooth gear changes without interrupting torque flow.
What This Dual Clutch Kit Does
- Transfers engine torque to the gearbox via two independent wet clutch packs (K1 and K2)
- K1 controls odd gears (1st, 3rd, 5th, 7th); K2 controls even gears (2nd, 4th, 6th, R)
- Enables seamless, near-instantaneous gear changes without torque interruption
- Operates in an oil bath for cooling and lubrication under high-load conditions
- Works in conjunction with the mechatronics unit for precise clutch engagement and pressure control
What Is Included
- Complete dual clutch assembly (K1 + K2 clutch packs)
- Friction plates, separator plates and all associated hardware
- Ready for direct installation – no additional components required
Vehicle Compatibility
The 0B5141030E dual-clutch kit fits vehicles equipped with the DL501 (0B5) 7-speed S-Tronic longitudinal wet-clutch transmission. This is a longitudinal (Längseinbau) all-wheel-drive transmission used in Audi quattro, Porsche Macan and Volkswagen Phideon models. Always verify the part number on your existing clutch assembly before ordering.
Audi
| Model | Production Date |
|---|---|
| A4 B8 (8K2) | 11.2007 – 12.2015 |
| A4 B8 Avant (8K5) | 11.2007 – 12.2015 |
| A4 B9 (8W2) | 09.2015 – 12.2016 |
| A4 B9 Avant (8W5) | 09.2015 – 12.2016 |
| A4 Allroad B8 (8KH) | 04.2009 – 05.2016 |
| S4 B8 (8K2) | 11.2008 – 12.2016 |
| S4 B8 Avant (8K5) | 11.2008 – 12.2016 |
| A5 (8T3) | 06.2008 – 01.2017 |
| A5 Cabriolet (8F7) | 03.2009 – 01.2017 |
| A5 Sportback (8TA) | 09.2009 – 01.2017 |
| S5 (8T3) | 06.2008 – 01.2017 |
| S5 Cabriolet (8F7) | 03.2010 – 01.2017 |
| S5 Sportback (8TA) | 09.2009 – 01.2017 |
| RS5 (8T3) | 01.2010 – 01.2015 |
| A6 C7 (4G2, 4GC) | 03.2011 – 09.2018 |
| A6 C7 Avant (4G5, 4GD) | 05.2011 – 09.2018 |
| A6 C7 Allroad (4GH) | 07.2012 – 09.2018 |
| S6 C7 (4G2, 4GC) | 09.2012 – 09.2018 |
| RS6 C7 Avant (4G5) | 09.2013 – 09.2018 |
| A7 C7 (4GA, 4GF) | 10.2010 – 05.2018 |
| S7 C7 (4GA) | 09.2012 – 05.2018 |
| RS7 C7 (4GA) | 09.2013 – 05.2018 |
| Q5 (8RB) | 11.2008 – 05.2017 |
| SQ5 (8RB) | 03.2013 – 05.2017 |
Porsche
| Model | Production Date |
|---|---|
| Macan (95B) | 02.2014 – 12.2018 |
| Macan S (95B) | 02.2014 – 12.2022 |
| Macan Turbo (95B) | 02.2014 – 12.2022 |
| Macan GTS (95B) | 01.2016 – 12.2022 |
Volkswagen
| Model | Production Date |
|---|---|
| Phideon (3H) | 01.2016 – 12.2019 |
Common Diagnostic Fault Codes
A worn or damaged DL501 dual clutch pack commonly triggers one or more of the following fault codes:
-
P0730– Incorrect Gear Ratio -
P0740– Torque Converter Clutch: Malfunction -
P0741– Torque Converter Clutch: Performance / Stuck Off -
P1719– DSG Clutch Temperature: Overtemperature -
P1745– Clutch Pressure Regulation: Implausible Signal -
P1756– DSG Clutch 1 Adaptation Out of Range -
P1757– DSG Clutch 2 Adaptation Out of Range -
P1740– Clutch Temperature Monitoring -
P0700– Transmission Control System Malfunction -
P0715– Input Shaft Speed Sensor: Malfunction -
P0722– Output Shaft Speed Sensor: No Signal -
P2723– Pressure Regulator Valve: Short Circuit
Installation & Calibration
Installation Steps
- Drain the S-Tronic transmission fluid completely before beginning disassembly
- Remove the transmission from the vehicle and place on a suitable workstand
- Disassemble the transmission to access the dual clutch assembly
- Carefully remove the worn clutch packs (K1 and K2) from the input shaft
- Clean all mating surfaces, check for contamination and inspect oil passages
- Install the new BorgWarner clutch kit and reassemble the transmission
- Refill with the correct OEM-specified S-Tronic fluid to the correct level
- Connect a VAG-compatible diagnostic tool and perform a full DSG adaptation reset
- Carry out a controlled test drive to allow clutch packs to bed in and verify smooth shifts
Why DSG Dual Clutch Kits Fail
1. Worn Friction Plates
The friction material on the clutch plates wears gradually with normal use. High-mileage vehicles, frequent short trips, or driving in heavy traffic with a S-Tronic transmission accelerates wear. Symptoms include clutch slip, shudder on take-off, burning smell and increased fuel consumption.
2. DSG Fluid Degradation
Contaminated or degraded S-Tronic fluid is one of the most common causes of premature clutch wear. Old fluid loses its viscosity and friction properties, causing the wet clutch packs to slip under load and overheat. Regular S-Tronic fluid changes are essential to protect the clutch packs.
3. Overheating
Repeated hill starts, towing heavy loads or aggressive driving can cause the clutch packs to overheat. Excessive heat degrades the friction material and can permanently damage the clutch pack separator plates, leading to complete clutch failure.
4. Incorrect DSG Fluid Type
Using the wrong type of transmission fluid in the DL501 is a common workshop error. Non-approved fluids do not provide the correct friction coefficient for the wet clutch packs and can cause rapid deterioration, slipping and eventual total failure.
- Replace S-Tronic fluid and filter every 60,000 km (or more frequently under hard use)
- Use only OEM-approved S-Tronic fluid for the DL501 (wet clutch) transmission
- Avoid high-load clutch slipping situations (e.g., prolonged hill starts in creep mode)
- Scan for transmission fault codes at every service if DSG-equipped
Quality Assurance & Warranty
24-Month Warranty: This is a brand-new original BorgWarner clutch kit covered by a 24-month manufacturer's warranty against material and manufacturing defects under normal operating conditions.
Warranty Coverage Includes:
- Manufacturing defects in friction plates and separator plates
- Premature wear under normal operating conditions
- Dimensional non-conformity with original BorgWarner specifications
Shipping
We ship worldwide. If your country does not appear at checkout, please contact us before ordering and we will arrange shipping for you.
Questions or Need Help?
If you have any questions about compatibility, part numbers or placing an order, our team is ready to assist.
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Die Lieferung kam sehr schnell an und alles war sehr professionell verpackt. Vielen Dank, ich bin sehr zufrieden!
Super komunikace, rychlé doručení - zásilka dorazila za 4 dny, po instalaci nové ŘJ mi pan pomohl nakódovat a zprovoznit. Díly pro haldex už jedině zde.
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